Case Study: Reducing Material Costs for a Leading Automotive Supplier and Securing Operations

Reducing Material Costs for a Leading Automotive Supplier and Securing Operations

Discover how TARGUS helped a leading automotive supplier boost cost efficiency and secure long-term viability at its German locations through innovative material cost optimization.

Challenge

An established automotive supplier faced mounting cost pressures due to the industry’s shift toward electric vehicles and muted market demand. The introduction of new CO₂ emissions regulations made the environment even more challenging. To ensure continued investment and retain production sites in Germany, the company needed to achieve both immediate and lasting reductions in material costs – something earlier initiatives lacked the readiness and follow-through to deliver.

Project scope

The focus was on a site with three plants, seven cross-functional teams and ~30 involved employees.

Approach

  • Rapid identification and execution of quick wins to secure early results
  • Development of a long-term action roadmap closely tied to budget and strategic goals
  • Strong change management, with cross-functional teams, transparent communication, and a culture open to learning from setbacks
  • Dedicated program management office (PMO) to ensure effective implementation and scale pilot successes company-wide

Results

annual EBIT-potential
> 0 Mio. €
realized savings within the project period
0 Mio. €
fewer per year
0 truck shipments
raw materials reduced annually
0 metric tons

Lessons for Industrial Manufacturers

  • Build transparency and simple goal systems: Clear targets drive organizational focus and engagement.
  • Capture early quick wins: Fast success builds momentum and credibility, while a well-structured roadmap supports lasting results.
  • Invest in change management: Open communication, an environment that encourages idea sharing and learning, and cross-functional teamwork release innovation potential.
  • Scale rapidly: Move from pilot programs to broad-based implementation for measurable business impact.

Industry Application

The TARGUS approach to material cost optimization is proven for manufacturers facing high-cost pressures and complex regulatory demands. Our methodology can be effectively transferred to automotive, industrial, and process manufacturing companies.

Is Reducing Material Costs Your Priority?

Contact TARGUS today to learn how we can uncover and realize sustainable efficiency gains together.

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Wir unterstützen weltweit namhafte Unternehmen aus Industrie und Handel bei allen Fragen zur Optimierung der gesamten operativen Wertschöpfungskette

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